Introduction to maintenance management pdf

Maintenance management deals with decision making with regards to preventive maintenance pm and corrective maintenance cm actions and the planning and execution of the tasks involved. He teaches course in the areas of facilities planning, production and inventory control, scheduling, quality control, maintenance and reliability engineering and supply chain management. In chapter 16, siddiqui and bendaya provide an introduction to reliability. The important functions of maintenance can be summarized as follows. It summarises what you need to do in order to qualify for accreditation and to stay qualified. Tpm concentrates on productivity improvement, primarily by way of maximizing the availability of equipment. Maintenance management involves managing the functions of maintenance. Problems in maintenance lack of management attention to maintenance little participation by accounting in analyzing and reporting costs difficulties in applying quantitative analysis difficulties in obtaining time and cost estimates for maintenance works difficulties in measuring performance 32. Therefore, backlogs must be kept within reasonable limits.

Senior management should have awareness programmes, after which. For choosing maintenance system is necessary to know and to apply the principle of maintenance management fig. Publish it in the house magazine and put it in the notice board. Asset management the changing role of maintenance management p j jack huggett principal consultant the woodhouse partnership ltd.

Handbook of maintenance management and engineering. Broadly speaking, maintenance is the process of maintaining equipment in its operational state either by preventing its transition to a failed state or by restoring it to an operational state following a failure. Maintenance done as explained in this book is not a cost. So the management decided that the operators would carry out the routine maintenance of equipment. For full details of each course presentation content and pdf book please follow the links in the list below for the individual items. Chapter 7 emergency management and incident response table of. Decision the implement tpm is published in the in house magazine.

Proper understanding, commitment and active involvement of the top management in needed for this step. To this effect, application of knowledge, skill, tools and techniques in the project environment, refers to project management. Introduction total productive maintenance total productive maintenance tpm is a business process improvement method, developed from the perspective of maintenance management. Pdf handbook of maintenance management and engineering.

This introductory textbook links theory with practice using real illustrative cases involving products, plants and infrastructures and exposes the student to the evolutionary trends in maintenance. It then deals with the key issues of maintenance management. Pdf maintenance is another important aspect of system performance after reliability. Maintenance management introduction in production and. The failure rate the failure rate usually represented by the greek letter. In the last century maintenance of machinery and equipment was a challenge. Buy and save 30% on all our maintenance training powerpoint presentations, reliability, maintenance engineering and asset maintenance management training course content and maintenance pdf books. Handbook of maintenance management and engineering mohamed bendaya. Space management 161 new builds and maintenance 163 prebuild163 heating 164 ventilation and chillingcooling 166. Strategic maintenance management 101 what, why and how. An introduction to predictive maintenance sciencedirect. Six elements of a successful maintenance management system part one introduction to the six elements by lonnie tebow.

Abstract maintenance is the combination of all technical, administrative and managerial actions during the life cycle of an item intended to retain it in, or restore it to, a state in which it can perform the required function en 306. Maintenance management for effective operations management at. Maintenance customers deserve to have their work performed on a timely basis. Introduction to maintenance in production systems springerlink. Maintenance management for effective operations management at matimba power station by oufa ernest mutloane 20391765 minidissertation submitted in partial fulfilment of the requirements for the degree of master in business administration at the potchefstroom campus of the northwest university supervisor. Predictive conditionbased maintenance in predictive maintenance, machinery conditions are periodically monitored and this enables the maintenance crews to take timely actions, such as machine adjustment, repair or overhaul it makes use of human sense and other sensitive instruments, such as audio gauge, vibration analyzer, amplitude meter, pressure, temperature and. Maintenance management accreditation guide january 20 3 the purpose of this guide this guide is an introduction to maintenance management accreditation. Backlog work originates from pmpdm inspections, in the form of corrective work orders, from projects and nonurgent requests from sources throughout the organization. Maintenance management introduction to maintenance. Introduction to reliability portsmouth business school, april 2012 2 after this, the reliability, rt, will decline as some components fail to perform in a satisfactory manner. Part i deals with maintenance organization and performance measurement and contains two chapters. Provides an interdisciplinary approach which links, engineering, science, technology, mathematical modelling, data collection and analysis, economics and management blends theory with practice. Maintenance management control indices broad indicators speci.

Handbook of maintenance management and engineering request pdf. New topic 1 introduction to maintenance management 1 scribd. Unlike other maintenance planning and scheduling trainers who teach you the mechanics of maintenance planning and scheduling, i also teach you how to make vast sums money from maintenance through its proper preparation, organisation and delivery. An introduction to total productive maintenance tpm. Misra, maintenance engineering and maintainability an introduction, chapter 46, handbook of performability engineering, springer, 2008. The first chapter is an introduction and an overview. After reading this article you will learn about maintenance management. At the university of queensland he was responsible for setting up the technology management centre offering masters program in technology management and reliability engineering and risk management group offering postgraduate programs in reliability and maintenance. With experience, the property manager should be able to discern the difference between a minor maintenance issue and an emergency. City of norfolk, superintendent of traffic operations not scheduled and thus is work that is not planned. Introduction maintaining the production capability of anorganization is an important function of productionand operation management. Operations management part 1 introduction definition operations management is a systematic process of managing routine1 and nonroutine2 operation and maintenance3 tasks in order to achieve desired results.

Introduction to maintenance engineering wiley online books. Six elements of a successful maintenance management system. Maintenance management is an orderly and systematic approach of administrative, financial, and technical framework for assessing, planning, organizing, monitoring and evaluating maintenance and. This sounds suspiciously close to property management pm and of course so it should as fm. Chapter 1 by haroun and duffuaa describes the maintenance organization objectives, the responsibilities of maintenance, and the determinants of a sound maintenance organization. A good maintenance management system coupled with knowledgeable and capable maintenance staff can prevent. It includes extensive references to the theoretical foundations. Want to comply with warranties and perform the right amount of maintenance over the asset lifecycle cmms systems help organize work management and show trends brown and caldwell 20. Preventive maintenance introduction preventive maintenance elements, plant characteristics in need of a pm program, and a principle for selecting items for pm important steps for establishing a pm program pm measures mean preventive. Maintenance management systems tidam01 october 2000 1 1. Preventative maintenance pms corrective maintenance cms predictive maintenance pdms emergencies out of serviceshutdowns etc.

There are several facets of maintenace management, and in this introductory chapter we would like to have these surveyed. The mission of femp is to facilitate the federal governments implementation of sound, cost. Marquez and gupta 2006, defined maintenance management as the activities of management that determine maintenance objectives or. Step 1 announcement by management to all about tpm introduction in the organization. This second edition of an introduction to predictive maintenance helps plant, process, maintenance and reliability managers and engineers to develop and implement a comprehensive maintenance management program, providing proven strategies for regularly monitoring critical process equipment and systems, predicting machine failures, and. Maintaining equipment in the field has been a challenging task as the engineering. Maint enance activities are related with repair, replacement and service of components or some identifiable group of components in a manufacturing plant so that it may continue to operate at. Past and current maintenance practices in both the private and government sectors would imply that maintenance is the actions associated with equipment repair after it is broken. All equipment included in the medical equipment management program will receive scheduled maintenance and testing based on manufacturers recommendations unless otherwise identified for inclusion into the alternative equipment maintenance aem program.

Introduction to property management 3 a property manager place tenants who will be reliable and cooperative. His research interests are in the areas of production planning and scheduling, maintenance, quality control, supply chain management, and risk management in product development. Management of capital and financing the farm business. This paper is designed to share some of the experiences in the 21st century of the development of asset management in europe, and the uk in particular. You need a cool head, as youll serve as the diplomat when conflicts and challenges arise. Developing an effective maintenance management program. Maintenance engineering and maintainability an introduction, chapter 46, handbook of performability. Project management in recent years has proliferated, reaching. Introduction to project management introduction realization of these objectives requires systematic planning and careful implementation.

It also explains where to find other important information about the national. A practical introduction to facilities management ian c. To prevent spending more than that much money we must introduce risk. There are several facets of maintenace management, and in this. Planned maintenance more than recovers its cost by reducing consequent responsive maintenance. Maintenance means the preservation of the entire highway including surfaces, shoulders, roadsides, structures, and trafficcontrol devices necessary for the safe and efficient use of the highway. An introduction to asset management a simple but informative introduction to the management of physical assets. The what, why, and how richard grimes 2011 page 7 the what of strategic maintenance management strategic business planning is the process of determining a companys longterm goals and then identifying the best approach for achieving those goals. These are the basic components of a maintenance management process.

The dictionary defines maintenance as the work of keeping something in proper condition, upkeep. Each hour of effective planning typically returns three to five hours in mechanic time or equivalent savings measured in cost of material and production downtime. This maintenance manual chapter describes guidelines and action plans covering emergency management and incident responseinvolving the highways of s minnesota. This paper is designed to share some of the experiences in the 21st century of the development. Maintenance management manual 12 txdot 072017 chapter 1 definitions and planning section 1 overview section 1 overview introduction to maintenance management the maintenance management manual contains the following chapters. Introduction to reliability university of portsmouth. Maintenance planning and scheduling workbook lifetime. Introduction the management of physical assets is like any other evolving management discipline. Deciding in advance the jobs, methods, materials, tools, labour, time required and timing of maintenance actions. Parsonson says in management of traffic signal maintenance, that eighty percent of a maintenance. Department of energys federal energy management program femp. This is autonomous maintenance, one of the features of. Set maintenance objectives according with identified problems. Too often, maintenance management is limited in scope to the response to breakdowns and equipment failures.

Maintenance management in production and operations management. Senior management should have awareness programmes, after which announcement is made. In practice the best way is to look down over few steps 2. This chapter begins with a brief discussion of management in general. Senior management should have awareness programmes, after which announcement is made to all. Introduction the maintenance management system provides for direct management participation as well as the maintenance departments providing planned preventive maintenance and adequate response to unscheduled events that occur. How can maintenance increase profitability of company.